Rising Adoption of Welding Robots in Automotive Industry Fueling Robotic Welding Market Growth

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The Robotic Welding Market is expected to reach $6.77 billion by 2029, at a CAGR of 6.2% during the forecast period of 2022–2029.

In recent years, the uptake of electric vehicles (EVs) has surged, driven by strict government regulations aimed at phasing out fossil fuel-powered vehicles, substantial public investments in EV charging infrastructure, and incentives like subsidies and tax rebates to encourage EV adoption. Welding plays a vital role in the automotive industry, directly impacting passenger safety. Moreover, clean and robust welds enhance both the appearance and reliability of vehicles. The most commonly utilized welding methods in automotive applications include resistance spot welding (RSW), resistance seam welding (RSEW), metal inert gas (MIG) welding, tungsten inert gas (TIG) welding, laser beam welding (LBW), friction welding (FW), and plasma arc welding (PAW).

The advantages of automated welding in the automotive sector include:

1. Enhanced Safety: Robotic welding significantly boosts safety in automotive workshops by operating in hazardous environments where human welders may be exposed to harmful chemicals, fumes, extreme heat, noise, and welding flashes. It also helps protect workers from musculoskeletal injuries associated with heavy lifting and awkward movements.
2. Increased Efficiency and Consistency: Automated welding can complete tasks more rapidly and consistently than manual labor while adhering to industry standards. Robotic systems produce tighter welds and can execute intricate tasks, proving to be more efficient than human welders.
3. Waste Reduction: Welding automation aids manufacturers in minimizing waste. It reduces scrap and consumable costs since automated processes eliminate fatigue-induced errors, and robots utilize only the necessary amount of filler material each time.

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Furthermore, increased initiatives from original equipment manufacturers (OEMs) and market players have led to the launch of various welding robots, fueling the demand for robotic welding across industries. Notable developments include:

• In 2021, Trio Motion Technology (UK) introduced a range of SCARA robots, offering OEMs integrated robot control, motion control, and machine automation from a single controller. Designed for applications such as pick and place, welding, assembly, and dispensing, these robots are well-suited for electronics manufacturing, packaging, and material handling.
• In September 2020, Seojin Industrial Co., Ltd (South Korea), a Korean automotive supplier, partnered with KUKA AG (Germany) to procure approximately 185 robots from the KR QUANTEC series for handling and welding tasks in Korea, contributing to overall market growth.
• In March 2020, Fronius International GmbH (Austria) launched customizable welding torches for manual Tungsten Inert Gas (TIG) welding, tailored to individual welders’ preferences and specific tasks. Similarly, in March 2019, Boostweld introduced the SWIFT series MIG welding torch, which incorporates gas flow technology to achieve a 70% reduction in shielding gas usage at optimal velocity compared to conventional MIG welding torches.
• In December 2019, Yaskawa Electric Corporation (Japan) unveiled two horizontal articulated SCARA robots: the MOTOMAN-SG400 (payload capacity: 3 kg, maximum reach: 400 mm) and the MOTOMAN-SG650 (payload capacity: 6 kg, maximum reach: 650 mm), designed specifically for the assembly and transportation of small components.

These initiatives from OEMs are expected to drive demand in the robotic welding market throughout the forecast period.

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Scope of the Report:

Robotic Welding Market, by Component                                

• Robots
  • Articulated Robots
  • Cartesian Robots
  • Cylindrical Robots
  • SCARA Robots
  • Collaborative Robots
  • Delta Robots
  • Other Robots
• End of Arm Tooling (EOAT) Devices
  • Welding Torches
  • Vision Systems
  • Sensors
  • Feeder Systems
  • Plasma Flow Controllers
  • Other EOAT Devices
• Controllers
• Software

Robotic Welding Market, by Payload              

• Less than 25 kg Payload
• 25 kg to 100 kg Payload
• More than 100 kg Payload

Robotic Welding Market, by Welding Process

• Resistance Spot Welding
• Arc Welding
• Laser Welding
• Plasma Welding
• Ultrasonic Welding
• Other Welding Processes

Robotic Welding Market, by End-use Industry                       

• Automotive & Transportation
• Oil & Gas
• Electrical
• Construction
• Aerospace
• Mining
• Shipbuilding
• Heavy Engineering Equipment
• Defense
• Other End-use Industries

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